Showing posts with label Swarf. Show all posts
Showing posts with label Swarf. Show all posts

Friday, 31 July 2009

Cut Me Some Slack


CB Special ownership frustration levels have reached bursting point. Local scrap dealer calls at Diplo HQ once a month and I've been contemplating loading the bike onto his truck ! Shocking mal-combustion issues at anything over 1/2 throttle have been causing grief. Compression ? Balance comp test is holding 90 psi (as much as I could hold against the kicker) for more than a minute with no drop off. Carburation ? Complete carb overhaul X2 including comprehensive clean, float checks, new jets, needles, etc etc etc including up and down main jet sizes. No fix. Ignition ? Timing set, new coil, plugs, condenser, points, leads etc. NO FIX !!!!. Valve adjustment or timing ? Comp test rules out adj but re-set just in case, slight miss-time could be enough to cause trouble at big revs without kissing a valve - Off With His Head then.
Upon initial inspection camshaft is timed perfectly - BUT - cam chain looks a bit slack !?%&@? Could this be enough (low tech variable valve timing) to cause grief at high rpm ? With the head off I'm beginning to suspect the chain tensioner wasn't engaged following some earlier re-build (it locks up out of harms way for assembly and is released post-build.
Very un-honda looking grooves machined in the front of the timing tunnel happen to fit the profile of the timing chain perfectly !!!!!!! WOW - to cause this wear (and so quietly) the cam chain has been centrifugally flung about 25mm from its intended route ! I'm working on the assumption that this "adjustment" is greater at higher revs and is sufficient to advance the valve timing a fraction and give me an open exhaust port when we're really not ready for it.
You can see from the state of the uncleaned piston we've acquired a bit of carbon en-route which can't help. Damage to head indicates earlier valve or piston issues but should clean up ok. Variable valve timing Indeed ! MORE ALUMINIUM SWARF !